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RAM News

I-CAR News – RAM

Your job requires that you keep on top of the latest in vehicle, tool, and equipment technology – I-CAR is committed to helping you do so in one convenient place. We regularly publish OEM-specific articles. We’ve gathered these articles, based on make, to assist you with complete, safe, and quality repairs.

Digital Key Considerations: FCA/Stellantis

Posted on 24 September 2025

The intermingling of technology and automobiles continues, with digital key offerings from most vehicle makers. Digital keys utilize smartphone technology to expand vehicle access and owner convenience. How does this affect repairs? Let’s take a look at what FCA/Stellantis has to say.

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App-Based Connected Services Considerations: FCA/Stellantis

Posted on 24 September 2025

Have you had an experience where the vehicle notified the owner that it was being moved while it was in your repair facility? App-based connected services are available from many vehicle makers and may require special considerations before beginning repairs. Let’s see what FCA/Stellantis has to say.

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Weld-Through Primer Guidelines: FCA/Stellantis - UPDATE

Posted on 22 January 2025

Weld-through primers are generally a zinc-based product that are applied to the mating surfaces prior to welding. Corroding zinc forms zinc oxide which protects the steel. This is called sacrificial corrosion. For a quality weld to be made it’s required that the weld-through primer be removed from the direct weld zone before welding the joint when GMA welding. Many OEMs have a position on when and how to use weld-through primer or when it shouldn’t be utilized. Let’s see what FCA/Stellantis recommends and where this information can be found.

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I-CAR Repairers Realm: Top 5 I-CAR RTS Linking Pins Of 2024 - Now Available

Posted on 2 January 2025

I-CAR had a discussion on the top 5 I-CAR RTS linking pins of 2024.

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I-CAR OEM Technical Information Matrix: What Is It, And How Does It Help? UPDATE

Posted on 5 December 2024

Do you know which vehicle makers have collision repair information available? Do you know where you can go to find that out?

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Day One: I-CAR Live From The 2024 SEMA Show

Posted on 6 November 2024

Day one of the numerous I-CAR and SCRS interviews and presentations at the 2024 SEMA Show.

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I-CAR Repairers Realm: Variations In OEM Service Parts - Now Available

Posted on 6 August 2024

I-CAR had a discussion on variations in OEM service parts.

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High-Voltage Vehicle Paint Booth Quick Reference

Posted on 9 April 2024

When refinishing high-voltage (HV) vehicles, it is important to check for OEM paint booth temperature recommendations so that HV components do not get damaged in the heat.

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OEM Linking Pin: RAM Running Board Mounting Location Repairability

Posted on 6 March 2024

As part of the I-CAR Repairability Technical Support (RTS) OEM linking pin activity, we are helping to connect the collision repair industry to the vehicle makers. Ask I-CAR had a few technical inquiries on FCA/Stellantis RAM vehicles for repair alternatives to correct a torn out running board mount location on the inner rocker panels instead of replacing the entire part.

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I-CAR Repairers Realm: RAM ProMaster Hinge Pillar Repair - Now Available

Posted on 1 February 2024

I-CAR had a discussion on RAM ProMaster hinge pillar repair.

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I-CAR Repairers Realm: SEMA: Vehicle-Maker Required Tools and Equipment - Now Available

Posted on 6 December 2023

I-CAR had a discussion on vehicle-maker required tools and equipment.

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OEM-Approved Connector and Pigtail Repair Resources: FCA/Stellantis

Posted on 23 June 2023

When confronted with a wiring harness repair, we often struggle finding the correct connector and pigtail repair kits. Often a specific connector may be used on multiple applications. If the connector is allowed to be replaced, what resources are available to locate approved wiring connector and pigtail repair kits? Let’s see what is available from FCA/Stellantis.

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FCA/Stellantis Restraints Wiring: UPDATE

Posted on 8 June 2023

The question is often asked, "Can supplemental restraints system wiring be repaired?" The answer is: it depends on the vehicle maker. Let's take a look at the FCA/Stellantis position on this subject.

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Straightening And Heat: FCA/Stellantis - UPDATE

Posted on 11 May 2023

FCA/Stellantis has updated the position statement that provides the requirements for the use of heat when straightening.

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Body Construction And Material Repair Guidelines: FCA/Stellantis - UPDATE

Posted on 11 May 2023

What is the MPa of the front lower rail? What is the outer uniside made of: steel, aluminum, or composite? Can heat be used to straighten or is it cold straightening only? What are the repair limitations? These are just some of the questions that the RTS team fields on a daily basis.

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I-CAR RAM ProMaster VF Course

Posted on 26 April 2023

I-CAR has developed a course that provides an overview of several features on the 2022 RAM ProMaster, as well as repairability.

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FCA/Stellantis: Bumper Cover Removal With Active Air Dams

Posted on 7 October 2022

Some FCA/Stellantis vehicles use active air dams underneath the front bumper cover to improve the aerodynamics of the vehicle. With active air dams, comes some considerations when removing and installing a front bumper cover. Let’s take a look at what FCA/Stellantis has to say.

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FCA/Stellantis High-Voltage Technician Levels

Posted on 19 August 2022

As electric-only, hybrid, and fuel cell electric vehicles are increasing in sales, they are becoming more commonplace in repair facilities. Along with the unique powertrains that come with these vehicles, also comes unique safety concerns. Regardless of vehicle maker, high-voltage (HV) systems pose a threat of injury or death if not handled properly. Only personnel with the proper training, PPE, tools, equipment, and service information should perform work on the HV systems.

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One-Time-Use Parts And Fasteners: FCA/Stellantis

Posted on 29 April 2022

What is a one-time-use part, and how do you determine if a fastener, clip, or part can be reused? These are questions that we are confronted with in the collision industry quite a lot. The other big question is "Where do I find this information?"

As the Repairability Technical Support (RTS) team researches OEMs for one-time-use fastener/part information, we are putting together a series of articles on how and where to locate this information for specific OEMs. Let’s take a look at FCA/Stellantis.

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Locating OEM-Approved HV Tools: FCA/Stellantis

Posted on 19 April 2022

When researching procedures for disabling a high-voltage (HV) vehicle, you may notice that many of the procedures require the use of specific tools. Some of them are OEM-specific tools or scan tools. Often identifying and locating where to purchase these specific tools can be difficult.

The RTS team is researching how to find these tools to make it easier for technicians performing these procedures. As we research the location of these special tools, we are compiling the information in a series of OEM-specific articles.

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Locating OEM-Approved ADAS Tools: FCA/Stellantis

Posted on 2 December 2021

When researching calibration procedures for advanced driver assistance systems (ADAS), you may notice that many of the procedures require the use of specific tools. Some tools may be everyday items like string, tape, levels, paper, etc. However, many of them are OEM-specific tools or scan tools. Often identifying and locating where to purchase these specific tools can be difficult.

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FCA/Stellantis Non-Structural Guide

Posted on 29 October 2021

The FCA/Stellantis Non-Structural Sheet Metal Repair guide is a document that provides additional information for when a non-structural repair is needed but not specified in the main body repair manual (BRM). Let’s take a look at what this document can help you with.

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FCA/Stellantis Free Body Repair Manuals No Longer Available

Posted on 27 October 2021

As you may know, FCA/Stellantis has removed the body repair manuals and Reference Guides from their free website www.moparrepairconnect.com.

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FCA/Stellantis Website Navigation Video: UPDATE

Posted on 23 August 2021

FCA/Stellantis has updated their stellantisiop.com service and repair information pay site.

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Fiat Chrysler Automobiles Becomes Stellantis

Posted on 10 August 2021

Fiat Chrysler Automobiles (FCA) and the French PSA Group has merged to become the vehicle maker Stellantis.

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FCA/Stellantis Position Statement: Steering System

Posted on 1 April 2021

FCA/Stellantis released a position statement related to steering system inspection and part replacement after a collision.

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OEM Emergency Response Guides

Posted on 25 February 2021

Are you looking for OEM emergency response guides (ERGs)? The Repairability Technical Support (RTS) team has located these guides and either houses them on the RTS website, provides links to webpages that house them, or provides articles with instructions on how to locate them.

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FCA/Stellantis: Who Requires Or Recommends MIG Brazing?

Posted on 3 February 2021

In Europe, MIG brazing has been required or recommended on a widespread basis for several years. In the U.S., MIG brazing is not as common but is becoming more prevalent. As the RTS team is researching MIG brazing information, we are putting together a series of articles that identify OEM-specific MIG brazing recommendations and requirements for vehicles in the U.S. Let’s see what FCA/Stellantis has to say.

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Who Requires Or Recommends MIG Brazing? UPDATE

Posted on 25 November 2020

In Europe, MIG brazing has been required or recommended on a widespread basis for several years. In the U.S., MIG brazing is not as common but is becoming more prevalent. As the RTS team is researching MIG brazing information, we are putting together a series of articles that identify OEM-specific MIG brazing recommendations and requirements for vehicles in the U.S.

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Calibration Research Tips: RAM Drivers Assistance System Module

Posted on 29 October 2020

While searching for information on advanced driver assistance systems (ADAS) on an OEM repair information site, you may come across unique calibration procedures or events. These events can vary by year and model, even within a particular make. As the RTS team has been researching these systems, we have been identifying these atypical circumstances. In order to help you better understand them, we put together a series of articles that help with the repair and calibration of ADAS. Let’s look at the RAM Drivers Assistance System Module (DASM).

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FCA/Stellantis ADAS Repair Planning: Do You Have All The Information?

Posted on 22 September 2020

While researching body repair manuals (BRM) and service manuals, we're creating OEM-specific articles for additional information needed when repair planning. The goal of these articles is to help repairers create a more complete and accurate repair plan. One key aspect of repair planning is being aware of the advanced driver assistance systems (ADAS) equipped on the vehicle. Let’s take a closer look at FCA/Stellantis.

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Non-SRS Wiring Repairs: FCA/Stellantis

Posted on 8 June 2020

What is a non-SRS wiring repair? It is the repairing of an electrical component that is not part of the supplemental restraints system circuit (usually identified by yellow wire looms). As technology increases on vehicles, so does the number of components that utilize electricity. Many of the sensors and modules are becoming smarter and more sensitive. If the wire is too long, the wrong gauge, or spliced in the wrong location, it can cause malfunctions in the components that it’s powering. Many OEMs have different restrictions and guidelines for repairing wiring that does not control SRS components. On the other hand, there are OEMs that don’t allow wiring repairs at all, so full harness replacement is the only option. Let’s take a closer look at FCA/Stellantis.

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FCA/Stellantis Has Video Procedures

Posted on 14 May 2020

Looking for more information about a specific repair procedure? Some OEMs are now providing videos within the repair procedures on their service site. Vehicle makers may also have additional websites that contain repair videos. As we research OEM websites and find these helpful videos, we will write articles to let you know. Let’s take a closer look at FCA/Stellantis.

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Identifying The Correct Body Repair Manual: FCA/Stellantis

Posted on 14 January 2020

Vehicle makers may group their body repair manuals (BRM) in several different ways. Sometimes the BRMs are grouped by a year range, some are listed as VIN specific, and others are arranged by a body code. Let’s take a look at FCA/Stellantis to see how they group their BRMs.

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Identifying FCA/Stellantis Programming Differences

Posted on 18 December 2019

While doing research on FCA/Stellantis for the RTS OEM Calibration Requirements Search, the RTS team noticed on some of the ADAS, there is a procedure called a “PROXI alignment”. We have researched what this means in order to give you clarity, in the event you see this procedure mentioned in the service manual.

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FCA/Stellantis Position Statement: Glass Position Statement

Posted on 10 December 2019

FCA/Stellantis has released a position statement on the use of non-OEM glass. The Authentic Mopar Glass Replacement position statement can be found on both the free and the paid websites.

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Steel Spot And Plug Weld Nugget Size: FCA/Stellantis - UPDATE

Posted on 6 November 2019

Did you know that some OEMs specify nugget size for spot and plug welds? This information is typically found within vehicle-specific repair procedures or can be found under general welding guidelines. Let’s see what FCA/Stellantis has to say.

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OEM Linking Pin: Refinishing Park Assist Sensors - FCA/Stellantis

Posted on 25 September 2019

As part of the I-CAR Repairability Technical Support (RTS) OEM linking pin activity, we are helping to connect the collision repair industry to the vehicle makers. Recently we had a technical inquiry that asked if FCA/Stellantis allows park assist sensors to be refinished.

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Repairer Driven News: FCA/Stellantis Window Repair Tips For Jeep And RAM

Posted on 20 August 2019

Repairer Driven News (RDN) released an article pertaining to repair procedures for three popular FCA/Stellantis vehicles. Technicians may want to take note of these tips for the panoramic sunroof of the 2019 RAM 1500, and stationary window repair on the 2018 Jeep Wrangler and 2020 Jeep Gladiator.

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FCA/Stellantis Color Codes To Identify Adhesives, Foams, And Seam Sealers

Posted on 28 June 2019

Usage of adhesives, foams, and seam sealers has skyrocketed in recent years. Consumers demand their vehicles to be quieter, stronger, and last longer than ever before. With so much use of these materials, it can get confusing to figure out what material goes where, especially when looking at a diagram or a list of the required steps.

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FCA/Stellantis Guidelines For Composite Reinforcements

Posted on 24 June 2019

Stringent crash test ratings and fuel economy standards are making OEMs get creative with strengthening vehicles while maintaining or even lessening overall weight. Different materials are being used along with adding additional reinforcements. If you have repaired recent model year FCA/Stellantis vehicles, you may have noticed the usage of composite reinforcements.

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Ram Heavy Duty Vehicles Require Special Attention For The Front Upper Rail

Posted on 12 June 2019

For the 2019 model year, Ram has made updates to their heavy-duty line of trucks. As with most redesigns, there have been many notable changes, not only to the vehicles style and function, but also to the way it should be repaired. Let’s take a look at the things to look for on the upper rail.

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FCA/Stellantis: Aluminum Body Panel Corrosion Repair

Posted on 1 April 2019

Weight-saving aluminum is being used more and more on vehicles to aid in fuel economy. There has been a learning curve for collision technicians to be able to adapt to repairing aluminum. Also, with aluminum comes a form of oxidation that typically appears near the panel flanges. FCA/Stellantis addresses this issue and how to fix it in a recently released Collision Bulletin.

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Chicago Auto Show: RAM’s New Multifunction Tailgate

Posted on 12 February 2019

This year at the Chicago Auto Show, RAM unveiled their new 60-40 split multifunction tailgate. This tailgate offers the functionality of a standard tailgate, as well as a split that allows the tailgate to open like French doors. This innovative tailgate is available for all 2019 RAM 1500 variants and is assured that it is still trailer-friendly.

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ADAS, Calibration, And Scanning Article Hotspot

Posted on 14 January 2019

Since advanced driver assistance systems (ADAS), scanning, and calibration first started becoming relevant, members of the collision repair industry have required as much knowledge as possible on these subjects. I-CAR’s Repairability Technical Support (RTS) team continues to be on the leading edge of research and education. Our goal is to help communicate information to the industry, and a great way to do this is through Collision Repair News articles.

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Sectioning and Partial Part Replacement: 2018 Jeep Wrangler (JL)

Posted on 19 October 2018

One of the top technical inquiries received at Ask I-CAR is, “Is there a sectioning or partial replacement procedure available?” To help answer this question, RTS has an OEM Partial Part Replacement Search available. Here you will find information on if these procedures are available on a specific vehicle. Let’s take a closer look at the 2018 Jeep Wrangler (JL).

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Sectioning and Partial Part Replacement: 2018 Chrysler Pacifica

Posted on 12 October 2018

One of the top technical inquiries received at Ask I-CAR is, “Is there a sectioning or partial replacement procedure available?” To help answer this question, RTS has an OEM Partial Part Replacement Search available. Here you will find information on if these procedures are available on a specific vehicle. Let’s take a closer look at the 2018 Chrysler Pacifica.

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Where Do I Find Other Types Of Information In FCA/Stellantis?

Posted on 20 June 2018

Navigating OEM websites can be challenging when searching for collision repair procedures, especially as no two OEM websites are alike. What happens when you need to find other types of repair information, such as, "What needs to be inspected after a supplemental restraints system (SRS) deployment?", or "Does the tire pressure monitoring system (TPMS) require a scan tool or specialty tool?" Let's take a closer look at the FCA/Stellantis website.

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Sectioning and Partial Part Replacement: 2017 RAM 1500

Posted on 8 June 2018

One of the top technical inquiries received at Ask I-CAR is “Is there a sectioning or partial replacement procedure available?” To help answer this question, RTS has an OEM Partial Part Replacement Search. Here you will find information on if these procedures are available on a specific vehicle. Let’s take a closer look at the 2017 RAM 1500.

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Great Designs in Steel 2018 Presentations: A Closer Look - 2019 RAM 1500

Posted on 4 June 2018

In case you missed it, David Reed, FCA US LLC and Paul Belanger, Gestamp presented Hot Stamped Steel One-Piece Door Ring in the All-New 2019 Ram 1500 at Great Designs in Steel 2018.

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Locating ADAS Information: FCA/Stellantis

Posted on 24 May 2018

As a collision repair technician, there is one part of a service manual that houses all of the information you would ever need…right? This is not the case with modern vehicles. You may be required to look in numerous manuals to find the information required to safely repair the vehicle.

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2019 RAM Debuts with New Materials, Engines, and ADAS

Posted on 9 February 2018

The RTS team attended the Media Preview at the Chicago Auto Show this week. At the show was the FCA/Stellantis all new 2019 RAM 1500. The RAM should be on dealer lots in the first half of 2018. There have been many changes to the RAM for this latest generation including, the use of new materials.

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Repairer Driven News: 2019 RAM 1500 New Features

Posted on 22 January 2018

An article by Repairer Driven News (RDN) talks about a the all new RAM 1500.

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Repairer Driven News: 2019 RAM 1500 Materials

Posted on 22 January 2018

An article by Repairer Driven News (RDN) talks about the materials used on the 2019 RAM 1500.

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Help With Flammable Foam

Posted on 9 January 2018

Customer satisfaction is a major contributing factor to what goes into a new vehicle. One of the biggest demands from customers is a quiet passenger compartment. There are different ways of achieving a quiet cabin, like sound deadener pads, acoustic windshields, and specifically placed speakers that cancel noise. One method that is seen on every modern vehicle is noise vibration and harshness (NVH) foam.

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FCA/Stellantis: Welded Sheet Metal Repairs and Replacements

Posted on 9 November 2017

The RTS team frequently receives inquiries on the sectioning and/or replacement of welded-on panels on FCA/Stellantis vehicles. The questions boil down to, what do you do when there isn’t a procedure available? Let’s revisit the FCA/Stellantis Collision Bulletin that addresses this.

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Corrosion Protection Guidelines: FCA/Stellantis

Posted on 15 June 2017

A key factor in collision repair is making long-lasting repairs. When a vehicle is repaired, many areas of corrosion protection are disturbed. This creates corrosion hot spots that left untreated will lead to corrosion and potentially a repair failure. However, there are certain precautions that can be taken to safely and properly restore the corrosion protection throughout the repair process. OEMs often give specifications on restoring corrosion protection. These specifications generally include seam sealer, adhesives, foam fillers, and cavity waxes. Let’s take a look at what FCA/Stellantis says.

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Additional Calibration Requirements: FCA/Stellantis

Posted on 11 May 2017

The addition of the OEM Calibration Requirements Search to the RTS portal was a big step for the collision industry. While this new feature has been well received, there has been some confusion about what is included in the search tool. OEM Calibration Requirements Search is designed to provide information on the calibration requirements that are needed for vehicles equipped with advanced driver assistance systems (ADAS). This includes systems such as adaptive cruise control, lane keep assist, and collision braking.

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Structural Sectioning Procedures: FCA/Stellantis

Posted on 30 March 2017

Ask I-CAR receives many technical inquiries referring to sectioning. The collision repair industry wants to know where can you section, does the OEM have a sectioning procedure, and where can I find the sectioning procedure? Most OEMs allow sectioning to outer body panels and the front and rear rails. Sectioning reinforcements is not as common, as most reinforcements are replaced at factory seams.

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Collision Information Website Access: FCA/Stellantis

Posted on 10 October 2016

Why do I need a subscription to an OEM website if I have full subscription access to the I-CAR Repairability Technical Support (RTS) portal? This is a question received on a regular basis through Ask I-CAR. Let’s take a look at why and how to purchase an OEM subscription.

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FCA/Stellantis Glass Replacement Requirements

Posted on 23 August 2016

The role of the windshield is a lot more complex than simply allowing a view of the road ahead. It is considered a structural part of the vehicle as it contributes to the strength of the roof and A-pillars. The windshield helps to manage collision energy and has become an integral part of several advanced safety systems.

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Always Follow Vehicle Maker Procedures

Posted on 7 July 2016

We often receive Ask I-CAR inquiries asking: “what does I-CAR recommend?” Many times these questions are in regards to sectioning, straightening, or part replacement/attachment methods. Our first response is always:

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FCA/Stellantis Position Statement: Pre- and Post-Repair System Scanning

Posted on 9 June 2016

FCA/Stellantis has released a position statement related to pre- and post-repair system scanning.

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Restraints Wiring Repairs

Posted on 23 May 2016

Over the past few months, we've been sharing OEM position statements on restraints wiring repairs. Now we're bringing them all together in one place for easy reference.

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2015-16 RAM 1500 Modifications

Posted on 12 May 2016

They may look the same on the outside, but they’re not on the inside. Did you know that in 2015, RAM updated the 1500 (DS) with modifications, reinforcement additions, and structural adhesive to improve collision impact performance?

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FCA/Stellantis Has New Website Address For Repair Information

Posted on 12 August 2015

FCA/Stellantis has updated the web address of the repair information website to stellantisiop.com. This new website changes how to find the collision repair information you need.

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Step-By-Step: Accessing FCA/Stellantis Repair Information

Posted on 27 May 2015

Per your requests, we are adding step-by-step instructions on how to access the vehicle maker repair information to complement our how-to-videos on the OEM Information pages. Easily reference this article by clicking the link under the videos on the following OEM pages:

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FCA/Stellantis Collision Bulletin: UPDATE

Posted on 31 December 2014

We've added the Safety Certification and Tire Pressure Label Replacement Guidelines Collision Bulletin from FCA/Stellantis that addresses safety certification and tire pressure label replacement guidelines.

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What's A Chrysler/Dodge/Jeep/RAM Shotgun?

Posted on 29 December 2014

When it comes to repair information, vehicle makers use a wide variety of terminology for replacement parts, but Chrysler, Dodge, Jeep, and RAM keep it pretty basic.

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Minimum Driveaway Time For Urethane Adhesive

Posted on 3 October 2014

I-CAR recognizes minimum driveaway time for urethane adhesive. This is a time specification that the glass industry has agreed on when a vehicle that has had a stationary glass replacement can be released to the customer. It is when the adhesive has achieved enough strength to pass Federal Motor Vehicle Safety Standards (FMVSS) 212, windshield retention, and 208, occupant protection.

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Weld-Through Primer Requirements On The OEM Technical Information Matrix

Posted on 28 August 2014

Let's continue our breakdown of the columns in the OEM Technical Information Matrix. The eighth column calls out if the vehicle maker requires the use of weld-through primer on flanges in preparation for welding.

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Collision Repair Attachment Methods, Description, And Equipment Requirements Information On The OEM Technical Information Matrix

Posted on 13 August 2014

Let's continue our breakdown of the columns in the OEM Technical Information Matrix. The seventh column calls out if the vehicle maker has information in regard to the recommended attachment method and the equipment required for complete, quality, and safe repairs.

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Is There a Procedure for Disassembling a Service Assembly?

Posted on 19 June 2014

The fourth column in the OEM Technical Information Matrix: Partial Service Part/Assembly Replacement Procedures at Factory Seams, can get a little tricky without further clarification. For the most part, this is a column that I-CAR is still researching published OEM information to get the answers to. The question is: Does the vehicle maker have procedures for replacing a partial service part or assembly at factory seams?

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Weld Bonding Required on FCA/Stellantis Vehicles

Posted on 20 May 2014

So you've got a Chrysler sitting in your repair facility and a service part, but no installation procedure. What do you do? On any other steel vehicle, you would duplicate the original attachment method and plug welds are ok, but not a Chrysler.

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Can You Section An FCA/Stellantis Vehicle Without A Procedure?

Posted on 2 April 2014

Did you know that in 2011, the Chrysler Group (FCA/Stellantis) published a position statement that identifies that parts should be installed in their entirety unless there is a procedure? This is applicable to all lines including Chrysler, Jeep, Dodge, Ram, Fiat, and SRT.

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Working With Boron-Alloyed Steel - What's In A Name? (UHSS)

Posted on 26 March 2014

Vehicle makers each have their own way of organizing their repair information. The names of the materials and even the names of different parts of vehicles may vary.

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The Aluminum Difference

Posted on 9 December 2013

What's Iowa Got To Do With It?

by Jason Bartanen

We've seen a lot of changes in vehicle technology over the years. With each of these changes come new challenges and new opportunities. When the unibody vehicle was introduced, repair professionals were required to change their approach to collision repair, from damage analysis through the repair process. With the introduction of GMA (MIG) welding, additional requirements for repairs included new training and equipment. And passive restraints systems presented a completely different type of challenge, involving electronics and diagnostics.

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Three-Dimensional Measuring Equipment - Is It Really Necessary?

Posted on 8 September 2011

I-CAR has been emphasizing the importance of three-dimensional measuring since its founding in 1979, but is it really required to repair a vehicle? After all, three-dimensional measuring systems are considerably more expensive compared to the much more affordable tape measure or tram gauge (see Figure 1).

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Corrosion Protection To Structural Part Interiors

Posted on 4 August 2011

There has been a longstanding recommendation to apply epoxy primer, as well as anti-corrosion compound, on the inside of rails and pillars and rocker panels as a last step for structural repairs. Going back as far as the July/August 1988 I-CAR Advantage, in the article "Restoring Corrosion Protection," is the following step for providing corrosion protection to enclosed interior surfaces: "Apply primer. Two-part epoxy recommended. Then apply anti-corrosion compound." The reason given, is that on areas where the coatings have been entirely removed, this is a two-step process that is replacing the two original coatings, zinc and E-coat.

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Rolls-Royce News

I-CAR News – Rolls-Royce

Your job requires that you keep on top of the latest in vehicle, tool, and equipment technology – I-CAR is committed to helping you do so in one convenient place. We regularly publish OEM-specific articles. We’ve gathered these articles, based on make, to assist you with complete, safe, and quality repairs.

I-CAR OEM Technical Information Matrix: What Is It, And How Does It Help? UPDATE

Posted on 5 December 2024

Do you know which vehicle makers have collision repair information available? Do you know where you can go to find that out?

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Rolls-Royce Glass Replacement Requirements

Posted on 12 September 2024

The role of the windshield is a lot more complex than simply allowing a view of the road ahead. It is considered a structural part of the vehicle as it contributes to the strength of the roof and A-pillars. The windshield helps to manage collision energy and has become an integral part of several advanced safety systems.

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Body Construction And Material Repair Guidelines: Rolls-Royce

Posted on 28 August 2024

What is the MPa of the front lower rail? What is the outer uniside made of: steel, aluminum, or composite? Can heat be used to straighten or is it cold straightening only? What are the repair limitations? These are just some of the questions that the RTS team fields on a daily basis.

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Refinishing Park Assist Sensors: Rolls-Royce

Posted on 25 January 2023

Park assist sensors are part of the park assist system, just one of many advanced driver assistance systems (ADAS) found on vehicles today. Damaged sensors are typically replaced and may require painting to match the vehicle. Vehicle makers often provide information on the painting of new sensors. Some vehicle makers do not recommend refinishing sensors with minor finish damage because excessive paint thickness may adversely affect the operation of the park assist system. However, other vehicle makers allow refinishing and provide guidelines. Let’s see what Rolls-Royce has to say.

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Rolls-Royce Restraints Wiring

Posted on 2 December 2022

The question is often asked, "Can supplemental restraints system wiring be repaired?" The answer is: it depends on the vehicle maker. Let's take a look at Rolls-Royce position on this subject.

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Non-SRS Wiring Repairs: Rolls-Royce

Posted on 21 October 2022

What is a non-SRS wiring repair? It is the repairing of an electrical component that is not part of the supplemental restraints system circuit (usually identified by yellow wire looms). As technology increases on vehicles, so does the number of components that utilize electricity. Many of the sensors and modules are becoming smarter and more sensitive. If the wire is too long, the wrong gauge, or spliced in the wrong location it can cause malfunctions in the components that it’s powering. Many OEMs have different restrictions and guidelines for repairing wiring that does not control SRS components. On the other hand, there are OEMs that don’t allow wiring repairs at all, so full harness replacement is the only option.

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Weld-Through Primer Guidelines: Rolls-Royce

Posted on 2 September 2022

Weld-through primers are generally a zinc-based product that are applied to the mating surfaces prior to welding. Corroding zinc forms zinc oxide which protects the steel. This is called sacrificial corrosion. For a quality weld to be made it’s required that the weld-through primer be removed from the direct weld zone before welding the joint when GMA welding. Many OEMs have a position on when and how to use weld-through primer or when it shouldn’t be utilized. Let’s see what Rolls-Royce recommends and where this information can be found.

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Collision Information Website Access: Rolls-Royce

Posted on 15 September 2021

Why do I need a subscription to an OEM website if I have full subscription access to the I-CAR Repairability Technical Support (RTS) portal? This is a question received on a regular basis through Ask I-CAR. Let’s take a look at why and how to purchase an OEM subscription.

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What's A Rolls-Royce Rear Trim Panel

Posted on 3 September 2021

When it comes to repair information, vehicle makers use a wide variety of terminology for replacement parts. All of the different names can be confusing, especially when repairing a variety of vehicle makes and models.

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Locating ADAS Information: Rolls-Royce

Posted on 23 June 2021

As a collision repair technician, there is one part of a service manual that houses all of the information you would ever need…right? This is not the case with modern vehicles. You may be required to look in numerous manuals to find the information required to safely repair the vehicle.

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Steel Spot And Plug Weld Nugget Size: Rolls-Royce - UPDATE

Posted on 11 March 2021

Did you know that some OEMs specify nugget size for spot and plug welds? This information is typically found within vehicle-specific repair procedures or can be found under general welding guidelines. Let’s see what Rolls-Royce has to say.

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OEM Emergency Response Guides

Posted on 25 February 2021

Are you looking for OEM emergency response guides (ERGs)? The Repairability Technical Support (RTS) team has located these guides and either houses them on the RTS website, provides links to webpages that house them, or provides articles with instructions on how to locate them.

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Rolls-Royce: Who Requires?Or?Recommends MIG Brazing??

Posted on 17 February 2021

In Europe, MIG brazing has been required or recommended on a widespread basis for several years. In the U.S., MIG brazing is not as common but is becoming more prevalent. As the RTS team is researching MIG brazing information, we are putting together a series of articles that identify OEM-specific MIG brazing recommendations and requirements for vehicles in the U.S. Let’s see what Rolls-Royce has to say.

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Who Requires Or Recommends MIG Brazing? UPDATE

Posted on 25 November 2020

In Europe, MIG brazing has been required or recommended on a widespread basis for several years. In the U.S., MIG brazing is not as common but is becoming more prevalent. As the RTS team is researching MIG brazing information, we are putting together a series of articles that identify OEM-specific MIG brazing recommendations and requirements for vehicles in the U.S.

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ADAS, Calibration, And Scanning Article Hotspot

Posted on 14 January 2019

Since advanced driver assistance systems (ADAS), scanning, and calibration first started becoming relevant, members of the collision repair industry have required as much knowledge as possible on these subjects. I-CAR’s Repairability Technical Support (RTS) team continues to be on the leading edge of research and education. Our goal is to help communicate information to the industry, and a great way to do this is through Collision Repair News articles.

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Always Follow Vehicle Maker Procedures

Posted on 7 July 2016

We often receive Ask I-CAR inquiries asking: “what does I-CAR recommend?” Many times these questions are in regards to sectioning, straightening, or part replacement/attachment methods. Our first response is always:

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Restraints Wiring Repairs

Posted on 23 May 2016

Over the past few months, we've been sharing OEM position statements on restraints wiring repairs. Now we're bringing them all together in one place for easy reference.

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Step-By-Step: Accessing Rolls-Royce Repair Information

Posted on 25 November 2015

Per your requests, we are adding step-by-step instructions on how to access the vehicle maker repair information to complement our how-to-videos on the OEM Information pages. Easily reference this article by clicking the link under the video on the Rolls-Royce OEM Information page.

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Maserati And Rolls-Royce OEM Information Pages

Posted on 24 November 2015

The OEM Information pages continue to grow, here are a few of the new features for this area of the RTS portal.

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Weld-Through Primer Requirements On The OEM Technical Information Matrix

Posted on 28 August 2014

Let's continue our breakdown of the columns in the OEM Technical Information Matrix. The eighth column calls out if the vehicle maker requires the use of weld-through primer on flanges in preparation for welding.

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Collision Repair Attachment Methods, Description, And Equipment Requirements Information On The OEM Technical Information Matrix

Posted on 13 August 2014

Let's continue our breakdown of the columns in the OEM Technical Information Matrix. The seventh column calls out if the vehicle maker has information in regard to the recommended attachment method and the equipment required for complete, quality, and safe repairs.

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Is There a Procedure for Disassembling a Service Assembly?

Posted on 19 June 2014

The fourth column in the OEM Technical Information Matrix: Partial Service Part/Assembly Replacement Procedures at Factory Seams, can get a little tricky without further clarification. For the most part, this is a column that I-CAR is still researching published OEM information to get the answers to. The question is: Does the vehicle maker have procedures for replacing a partial service part or assembly at factory seams?

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Bonding And Rivet Bonding Technology On Steel BMW Vehicle Parts

Posted on 26 April 2012

As BMW Groups' vehicle construction technology advances, so does the repair process required to fix them properly. Conventional welding, which has been used primarily in BMW Groups' repair processes in the past, is slowly becoming the secondary method to bonding and rivet bonding technology. BMW currently recommends primarily using bonding and rivet bonding to replace exterior body panels, structural parts, and sectioning specific locations in conjunction with VIN-specific repair procedures. Changes in recommended repair procedures affect all current production models. This does not mean that all models, and all parts, are affected though. Consulting VIN-specific repair procedures should always be the first step in the repair process. The same is true for Mini and for Rolls-Royce vehicles (see Figure 1).

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Subaru News

I-CAR News – Subaru

Your job requires that you keep on top of the latest in vehicle, tool, and equipment technology – I-CAR is committed to helping you do so in one convenient place. We regularly publish OEM-specific articles. We’ve gathered these articles, based on make, to assist you with complete, safe, and quality repairs.

Weld-Through Primer Guidelines: Subaru - UPDATE

Posted on 29 January 2025

Weld-through primers are generally a zinc-based product that are applied to the mating surfaces prior to welding. Corroding zinc forms zinc oxide which protects the steel. This is called sacrificial corrosion. For a quality weld to be made it’s required that the weld-through primer be removed from the direct weld zone before welding the joint when GMA welding. Many OEMs have a position on when and how to use weld-through primer or when it shouldn’t be utilized. Let’s see what Subaru recommends and where this information can be found.

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I-CAR OEM Technical Information Matrix: What Is It, And How Does It Help? UPDATE

Posted on 5 December 2024

Do you know which vehicle makers have collision repair information available? Do you know where you can go to find that out?

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High-Voltage Vehicle Paint Booth Quick Reference

Posted on 9 April 2024

When refinishing high-voltage (HV) vehicles, it is important to check for OEM paint booth temperature recommendations so that HV components do not get damaged in the heat.

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OEM Linking Pin: Subaru Solterra Body Repair Manual

Posted on 26 March 2024

As part of the I-CAR Repairability Technical Support (RTS) OEM linking pin activity, we are helping to connect the collision repair industry to the vehicle makers. We‘ve had technical inquiries that asked for clarification on where to find the 2023 and 2024 Subaru Solterra body repair manuals.

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Repairer Driven News: Subaru Single-Use Airbag Mounting Clips Available

Posted on 1 August 2023

Repairer Driven News (RDN) released an article highlighting a Subaru service bulletin for single-use mounting clips.

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One-Time-Use Parts And Fasteners: Subaru - UPDATE

Posted on 1 August 2023

What is a one-time-use part, and how do you determine if a fastener, clip, or part can be reused? These are questions that we are confronted with in the collision industry quite a lot. The other big question is "Where do I find this information?"

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Reading Subaru Repair Procedures: UPDATE

Posted on 7 July 2023

We have received quite a few questions on reading Subaru repair procedures. The first thing you may notice is there is very little text for the procedure. Let's take a look and clear up any confusion.

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Refinishing Park Assist Sensors: Subaru

Posted on 4 August 2022

Park assist sensors are part of the park assist system, just one of many advanced driver assistance systems (ADAS) found on vehicles today. Damaged sensors are typically replaced and may require painting to match the vehicle. Vehicle makers often provide information on the painting of new sensors. Some vehicle makers do not recommend refinishing sensors with minor finish damage because excessive paint thickness may adversely affect the operation of the park assist system. However, other vehicle makers allow refinishing and provide guidelines. Let’s see what Subaru has to say.

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Locating OEM-Approved HV Tools: Subaru

Posted on 19 May 2022

When researching procedures for disabling a high-voltage (HV) vehicle, you may notice that many of the procedures require the use of specific tools. Some of them are OEM-specific tools or scan tools. Often identifying and locating where to purchase these specific tools can be difficult.

The RTS team is researching how to find these tools to make it easier for technicians performing these tasks. As we research the location of these special tools, we are compiling the information in a series of OEM-specific articles.

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Subaru High-Voltage Technician Levels

Posted on 12 May 2022

As electric-only, hybrid, and fuel cell electric vehicles are increasing in sales, they are becoming more commonplace in repair facilities. Along with the unique powertrains that come with these vehicles, also comes unique safety concerns. Regardless of vehicle maker, high-voltage (HV) systems pose a threat of injury or death if not handled properly. Only personnel with the proper training, PPE, tools, equipment, and service information should perform work on the HV systems.

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Locating OEM-Approved ADAS Tools: Subaru

Posted on 19 November 2021

When researching calibration procedures for advanced driver assistance systems (ADAS), you may notice that many of the procedures require the use of specific tools. Some tools may be everyday items like string, tape, levels, paper, etc. However, many of them are OEM-specific tools or scan tools. Often identifying and locating where to purchase these specific tools can be difficult.

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SEMA 2021: Subaru Certification

Posted on 5 November 2021

I-CAR had numerous presentations at the 2021 SEMA show. One of these presentations focuses on how to become a certified Subaru collision repair facility.

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Calibration Research Tips: Subaru EyeSight - UPDATE

Posted on 18 August 2021

While searching for information on advanced driver assistance systems (ADAS) on an OEM repair information site, you may come across unique calibration procedures or events. These events can vary by year and model, even within a particular make. As the RTS team has been researching these systems, we have been identifying these atypical circumstances. In order to help you better understand them, we are putting together a series of articles that help with the repair and calibration of ADAS. Let's look at where to find the Subaru EyeSight calibration information.

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Calibration Research Tips: Subaru Document Print Button

Posted on 22 July 2021

While searching for information on advanced driver assistance systems (ADAS) on an OEM repair information site, you may come across unique calibration procedures or events. These events can vary by year and model, even within a particular make. As the RTS team has been researching these systems, we have been identifying these atypical circumstances. In order to help you better understand them, we are putting together a series of articles that help with the repair and calibration of ADAS. Let’s look at where to find the print button for documentation.

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Body Repair Manual Symbols: Subaru

Posted on 24 June 2021

While looking at repair procedures in a body repair manual (BRM) you may notice that symbols are used to indicate specific operations or parts to be used during the repair process. Most BRMs provide a glossary or a chart that explains these symbols.

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Steel Spot And Plug Weld Nugget Size: Subaru - UPDATE

Posted on 23 March 2021

Did you know that some OEMs specify nugget size for spot and plug welds? This information is typically found within vehicle-specific repair procedures or can be found under general welding guidelines. Let’s see what Subaru has to say.

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OEM Emergency Response Guides

Posted on 25 February 2021

Are you looking for OEM emergency response guides (ERGs)? The Repairability Technical Support (RTS) team has located these guides and either houses them on the RTS website, provides links to webpages that house them, or provides articles with instructions on how to locate them.

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Who Requires Or Recommends MIG Brazing? UPDATE

Posted on 25 November 2020

In Europe, MIG brazing has been required or recommended on a widespread basis for several years. In the U.S., MIG brazing is not as common but is becoming more prevalent. As the RTS team is researching MIG brazing information, we are putting together a series of articles that identify OEM-specific MIG brazing recommendations and requirements for vehicles in the U.S.

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Repairer Driven News: Subaru Inspection After A Collision Presentation

Posted on 9 November 2020

Repairer Driven News (RDN) released an article on a video lecture focused on Subaru inspection and replacement requirements after a collision.

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Bumper Cover Repair With ADAS: Subaru

Posted on 23 September 2020

A simple bumper repair on a modern vehicle may not be as simple as it seems. New technologies like blind spot monitoring, adaptive cruise control, and other advanced driver assistance systems (ADAS) utilize sensors behind the bumper covers. The ability for these sensors to be able to see clearly, normally requires special caution when considering a bumper repair. Many OEMs have different levels of warnings when it comes to repairing bumper covers with ADAS. So, what does Subaru say on the subject?

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OEM Linking Pin: Subaru Welding Wire And Gas Clarification

Posted on 4 August 2020

As part of the I-CAR Repairability Technical Support (RTS) OEM linking pin activity, we are helping to connect the collision repair industry to the vehicle makers. Recently we had a technical inquiry that asked for clarification on what welding wire and shielding gas should be used when repairing a Subaru.

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Calibration Research Tips: Subaru Steering Responsive Headlight System

Posted on 10 June 2020

While searching for information on advanced driver assistance systems (ADAS) on an OEM repair information site, you may come across unique calibration procedures or events. These events can vary by year and model, even within a particular make. As the RTS team has been researching these systems, we have been identifying these atypical circumstances. In order to help you better understand them, we are putting together a series of articles that help with the repair and calibration of ADAS. Let’s look at the Subaru Steering Responsive Headlight (SRH) system.

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Subaru Position Statement: Pre- and Post- Repair System Scanning - UPDATE

Posted on 10 April 2020

Subaru has updated their position statement on pre- and post-repair system scanning. The updated position statement defines what Subaru considers a collision.

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Subaru Bulletin: Recommended Materials

Posted on 17 March 2020

Many times, OEMs reference the use of specific products. Often this information is included in the repair procedures. However, when it’s not, this information isn’t always easy to locate. Subaru has a bulletin, Recommend Material, available to assist you. Let’s take a look at where this bulletin can be found.

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Subaru: New Car Information Manual

Posted on 5 March 2020

Subaru offers many online publications on its paid service site, from owner’s manuals to service manuals. These are essential resources when servicing and/or repairing a vehicle. There is, however, one you may not be aware of, or may not have thought to utilize - the New Car Information manual.

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I-CAR 360: 2019 Subaru Legacy Video Now Available

Posted on 17 December 2019

The I-CAR Repairability Technical Support (RTS) team recently developed a new I-CAR 360 video on the 2019 Subaru Legacy. The video provides a 360° tour around the new Legacy. Let’s take a look.

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Sectioning And Partial Part Replacement: 2019 Subaru Ascent

Posted on 2 December 2019

One of the top technical inquiries received at Ask I-CAR is, “Is there a sectioning or partial replacement procedure available?” To help answer this question, RTS has an OEM Partial Part Replacement Search available. Here you will find information on if these procedures are available on a specific vehicle. Let’s take a closer look at the 2019 Subaru Ascent.

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Advanced Driver Assistance Systems: 2019 Subaru Crosstrek

Posted on 16 September 2019

While many have noticed that advanced driver assistance systems (ADAS) are showing up on vehicles, there still is confusion on what is required of these systems after a collision occurs. The Ask I-CAR team frequently gets questions in regard to calibration of ADAS. Many of these questions can be answered simply by searching the OEM Calibration Requirements Search. However, there are some questions that may need more details than the calibration search provides. Let’s take a look at the 2019 Subaru Crosstrek ADAS.

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2020 Subaru Outback Debuts New Front End and ADAS Features

Posted on 28 May 2019

Subaru is releasing their 2020 Outback with a lot of noteworthy changes. The first major change is the engine. Not seen for roughly a decade, Subaru is once again offering a turbocharged engine. On the Outback XT, a 2.4-liter turbocharged BOXER engine comes standard.

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ADAS, Calibration, And Scanning Article Hotspot

Posted on 14 January 2019

Since advanced driver assistance systems (ADAS), scanning, and calibration first started becoming relevant, members of the collision repair industry have required as much knowledge as possible on these subjects. I-CAR’s Repairability Technical Support (RTS) team continues to be on the leading edge of research and education. Our goal is to help communicate information to the industry, and a great way to do this is through Collision Repair News articles.

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Sectioning and Partial Part Replacement: 2018 Subaru BRZ

Posted on 18 December 2018

One of the top technical inquiries received at Ask I-CAR is, “Is there a sectioning or partial replacement procedure available?” To help answer this question, RTS has an OEM Partial Part Replacement Search available. Here you will find information on if these procedures are available on a specific vehicle. Let’s take a closer look at the 2018 Subaru BRZ.

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OEM Linking Pin: Subaru Airbag Precautions Clarification

Posted on 29 November 2018

As part of the I-CAR Repairability Technical Support (RTS) OEM linking pin activity, we are helping to connect the collision repair industry to the vehicle makers. Recently we had a technical inquiry that asked for clarification on a caution found in the Airbag System ➤ General Description of the service manual:

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Locating ADAS Information: Subaru

Posted on 27 September 2018

As a collision repair technician, there is one part of a service manual that houses all of the information you would ever need…right? This is not the case with modern vehicles. You may be required to look in numerous manuals to find the information required to safely repair the vehicle.

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OEM Linking Pin: Subaru Spot Weld Settings

Posted on 15 August 2018

Recently, a repair facility had a question on how to set up a spot welder for a Subaru repair procedure. I-CAR Repairability Technical Support (RTS) reached out to Subaru for clarification.

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Sectioning and Partial Part Replacement: 2017 Subaru Legacy

Posted on 29 June 2018

One of the top technical inquires received at Ask I-CAR, “Is there a sectioning or partial replacement procedure available?” To help answer this question, RTS has an OEM Partial Part Replacement Search available. Here you will find information on if these procedures are available on a specific vehicle. Let’s take a closer look at the 2017 Subaru Legacy.

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Repairer Driven News: 2019 Subaru Forester

Posted on 16 May 2018

The upcoming 2019 Subaru Forrester is part of the new Subaru Global Platform, which looks to improve upon safety and driver comfort. The Forester is a big seller for Subaru, second only to the Outback. This means that technicians will inevitably be seeing the Forester in the future.

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Sectioning and Partial Part Replacement: 2017 Subaru Crosstrek

Posted on 28 March 2018

One of the top technical inquiries received at Ask I-CAR, “Is there a sectioning or partial replacement procedure available?” To help answer this question, RTS has an OEM Partial Part Replacement Search available. Here you will find information on if these procedures are available on a specific vehicle. Let’s take a closer look at the 2017 Subaru Crosstrek.

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Subaru: Roof Molding Studs

Posted on 12 March 2018

When it comes to repair information, vehicle makers use a wide variety of terminology for replacement parts. All of the different names can be confusing, especially when repairing a variety of vehicle makes and models. When searching for repair procedures, knowing what to look for can save valuable time. Recently the Ask I-CAR team was asked, is there is a procedure for the roof molding bolts on a Subaru?

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OEM Linking Pin: Subaru Steering Columns

Posted on 26 February 2018

As part of the I-CAR Repairability Technical Support (RTS) OEM linking pin activity, we are helping to connect the collision repair industry to the vehicle makers. Recently we had a technical inquiry that asked, "Does the steering column require inspection after any type of collision, regardless if the airbag deployed?" We reached out to Subaru for clarification.

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Where Do I Find Other Types Of Information In Subaru?

Posted on 16 February 2018

Navigating OEM websites can be challenging when searching for collision repair procedures, especially as no two OEM websites are alike. What happens when you need to find other types of repair information, such as, "What needs to be inspected after a supplemental restraints system (SRS) deployment", or "Does the tire pressure monitoring system (TPMS) require a scan tool or specialty tool?" Let's take a closer look at the Subaru website.

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Sectioning and Partial Part Replacement: 2017 Subaru Outback

Posted on 26 January 2018

One of the top technical inquiries received at Ask I-CAR, “Is there a sectioning or partial replacement procedure available?” To help answer this question, RTS has an OEM Partial Part Replacement Search available. Here you will find information on if these procedures are available on a specific vehicle. Let’s take a closer look at the 2017 Subaru Outback.

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When ADAS Can't See: Front/Rear Cross Traffic Systems

Posted on 8 January 2018

Collision repairs on vehicles equipped with advanced driver assistance systems (ADAS) can have more restrictions than vehicles without ADAS. Items that historically would be a simple repair, may now need to be replaced. The ADAS needs to be able to see/sense in some way, whether it be by radar, camera-view, ultrasonic, etc. Repairers need to keep sensor/camera field of vision clear to avoid system malfunctions. For example, repair material that would normally be used to repair a gouge in a bumper cover is now a problem because it can block the sensor’s field of vision and may not allow the sensor to function properly.

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When ADAS Can't See: Blind Spot Monitoring System

Posted on 22 December 2017

Collision repairs on vehicles equipped with advanced driver assistance systems (ADAS) can have more restrictions than vehicles without ADAS. Items that historically would be a simple repair may now need to be replaced. The ADAS needs to be able to see/sense in some way, whether it be by radar, camera-view, ultrasonic, etc. Repairers need to keep sensor/camera field of vision clear to avoid system malfunctions. For example, repair material that would normally be used to repair a gouge in a bumper cover is now a problem because it can block the sensor’s field of vision and may not allow the sensor to function properly.

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Body Construction And Material Repair Guidelines: Subaru

Posted on 30 August 2017

What is the MPa of the front lower rail? What is the outer uniside made of: steel, aluminum, or composite? Can heat be used to straighten or is it cold straightening only? What are the repair limitations? These are just some of the questions that the RTS team fields on a daily basis.

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Tips for Navigating OEM Websites: Subaru

Posted on 14 August 2017

Subaru has changed the layout of their repair information website. You will notice that the site has a new look and improved navigation. Convenient new features make finding repair information easier. Let’s take a look at what has changed.

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Subaru Collision Position Statements Available

Posted on 27 July 2017

Subaru’s position statements can now be access directly from the I-CAR RTS Portal. These position statements are housed in the Subaru OEM Information page. Let’s take a look at what these position statements include.

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Additional Calibration Requirements: Subaru

Posted on 30 June 2017

The addition of the OEM Calibration Requirements Search to the RTS portal was a big step for the collision industry. While this new feature has been well received, there has been some confusion about what is included in the search tool. The OEM Calibration Requirements Search is designed to provide information on the calibration requirements that are needed for vehicles equipped with advanced driver assistance systems (ADAS). This includes systems such as adaptive cruise control, lane keep assist, and collision braking.

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Corrosion Protection Guidelines: Subaru

Posted on 31 May 2017

A key factor in collision repair is making long-lasting repairs. When a vehicle is repaired, many areas of corrosion protection are disturbed. This creates corrosion hot spots that left untreated will lead to corrosion and potentially a repair failure. However, there are certain precautions that can be taken to safely and properly restore the corrosion protection throughout the repair process. OEMs often give specifications on restoring corrosion protection. These specifications generally include seam sealer, adhesives, foam fillers, and cavity waxes. Let’s take a look at what Subaru says.

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Structural Sectioning Procedures: Subaru

Posted on 10 April 2017

Ask I-CAR receives many technical inquiries referring to sectioning. The collision repair industry wants to know where can you section, does the OEM have a sectioning procedure, and where can I find the sectioning procedure? Most OEMs allow sectioning to outer body panels and the front and rear rails. Sectioning reinforcements is not as common, as most reinforcements are replaced at factory seams.

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Collision Information Website Access: Subaru

Posted on 3 January 2017

Why do I need a subscription to an OEM website if I have full subscription access to the I-CAR Repairability Technical Support (RTS) portal? This is a question received on a regular basis through Ask I-CAR. Let’s take a look at why and how to purchase an OEM subscription.

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Subaru Glass Replacement Requirements

Posted on 22 July 2016

The role of the windshield is a lot more complex than simply allowing a view of the road ahead. It is considered a structural part of the vehicle as it contributes to the strength of the roof and A-pillars. The windshield helps to manage collision energy and has become an integral part of several advanced safety systems.

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OEM Linking Pin: New Subaru Body Repair Manuals

Posted on 11 July 2016

While doing research to answer Ask I-CAR inquries and to update the website, we found there were several model years from Subaru that did not have a collision repair manual.

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Always Follow Vehicle Maker Procedures

Posted on 7 July 2016

We often receive Ask I-CAR inquiries asking: “what does I-CAR recommend?” Many times these questions are in regards to sectioning, straightening, or part replacement/attachment methods. Our first response is always:

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Restraints Wiring Repairs

Posted on 23 May 2016

Over the past few months, we've been sharing OEM position statements on restraints wiring repairs. Now we're bringing them all together in one place for easy reference.

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Subaru Restraints Wiring

Posted on 4 April 2016

The question is often asked, "Can supplemental restraints system wiring be repaired?" The answer is: it depends on the vehicle maker. Let's take a look at Subaru position on this subject.

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Step-By-Step: Accessing Subaru Repair Information

Posted on 23 March 2015

Per your requests, we are adding step-by-step instructions on how to access the vehicle maker repair information to complement our how-to-videos on the OEM Information pages. Easily reference this article by clicking the link under the video on the Subaru OEM Information page.

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What's A Subaru Rear Skirt?

Posted on 4 November 2014

When it comes to repair information, vehicle makers use a wide variety of terminology for replacement parts. All of the different names can be confusing, especially when repairing a variety of vehicle makes and models.

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Weld-Through Primer Requirements On The OEM Technical Information Matrix

Posted on 28 August 2014

Let's continue our breakdown of the columns in the OEM Technical Information Matrix. The eighth column calls out if the vehicle maker requires the use of weld-through primer on flanges in preparation for welding.

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Collision Repair Attachment Methods, Description, And Equipment Requirements Information On The OEM Technical Information Matrix

Posted on 13 August 2014

Let's continue our breakdown of the columns in the OEM Technical Information Matrix. The seventh column calls out if the vehicle maker has information in regard to the recommended attachment method and the equipment required for complete, quality, and safe repairs.

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Is There a Procedure for Disassembling a Service Assembly?

Posted on 19 June 2014

The fourth column in the OEM Technical Information Matrix: Partial Service Part/Assembly Replacement Procedures at Factory Seams, can get a little tricky without further clarification. For the most part, this is a column that I-CAR is still researching published OEM information to get the answers to. The question is: Does the vehicle maker have procedures for replacing a partial service part or assembly at factory seams?

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OEM Linking Pin: Subaru Collision Repair Manual Availability

Posted on 28 April 2014

While doing research to update the OEM Partial Part Replacement Search we found there were several model years from Subaru that did not have a collision repair manual.

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Subaru Collision Repair Information Is Available

Posted on 20 March 2014

Subaru has been growing in market share over the past few years. With more and more Subarus on the road everyday, what is the collision repair industry going to do about repairing these vehicles that are being seen with more regularity?

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OEM Linking Pin: Subaru Clarifies Airbag Replacement

Posted on 18 March 2014

As part of the I-CAR Repairability Technical Support (RTS) initiative's OEM linking pin activity, we are helping to connect the collision repair industry to the vehicle makers. Recently we had a technical inquiry that asked, "Do you have to replace a front passenger airbag on a Subaru even if only the driver's airbag deployed? The repair information seems to indicate that it should."

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Tesla News

I-CAR News – Tesla

Your job requires that you keep on top of the latest in vehicle, tool, and equipment technology – I-CAR is committed to helping you do so in one convenient place. We regularly publish OEM-specific articles. We’ve gathered these articles, based on make, to assist you with complete, safe, and quality repairs.

Restraints System Mounting Location Repairability: Tesla

Posted on 4 April 2025

When repairing Tesla vehicles, it is important to read repair guidelines in the body repair manual, especially when it comes to repairing parts or panels that impact sensors are mounted to. Let’s see what Tesla has to say.

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I-CAR Just In Time: Cybertruck

Posted on 11 March 2025

Sometimes seeing is understanding, that’s why I-CAR's technical team created the Just in Time video series to guide you through a variety of collision repair topics from ADAS and EVs to repair tips and tricks. These videos enable you to, in less than 5 minutes, learn something new. Let’s check out what the team has added for the Tesla Cybertruck.

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I-CAR OEM Technical Information Matrix: What Is It, And How Does It Help? UPDATE

Posted on 5 December 2024

Do you know which vehicle makers have collision repair information available? Do you know where you can go to find that out?

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Straightening And Heat: Tesla

Posted on 18 June 2024

A question often asked of the Repairability Technical Support (RTS) team is, "Can heat be used to straighten?" Several OEMs provide steel repairability matrices that provide heating times and temperature limits based on the type of metal being repaired, while other OEMs have restrictions on using heat at all. Let's see what Tesla has to say.

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Tesla Position: Pre- and Post-Repair System Scanning - UPDATE

Posted on 7 June 2024

We often receive the Ask I-CAR inquiry: "Does Tesla have a position statement on pre- and post-repair system scanning? Do they plan on coming out with one?"

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High-Voltage Vehicle Paint Booth Quick Reference

Posted on 9 April 2024

When refinishing high-voltage (HV) vehicles, it is important to check for OEM paint booth temperature recommendations so that HV components do not get damaged in the heat.

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Structural Straightening On Tesla Vehicles: UPDATE

Posted on 13 September 2023

What should you do when a damaged Tesla comes into your repair facility? Can you measure it? Can it be straightened? What needs to be replaced?

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Tesla Restraints Wiring: UPDATE

Posted on 27 April 2023

The question is often asked, "Can supplemental restraints system wiring be repaired?" The answer is: it depends on the vehicle maker. Let's take a look at Tesla's position on this subject.

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One-Time-Use Parts And Fasteners: Tesla

Posted on 19 October 2022

What is a one-time-use part, and how do you determine if a fastener, clip, or part can be reused? These are questions that we are confronted with in the collision industry quite a lot. The other big question is "Where do I find this information?"

As the Repairability Technical Support (RTS) team researches OEMs for one-time-use fastener/part information, we are putting together a series of articles on how and where to locate this information for specific OEMs. Let’s take a look at Tesla.

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Structural Sectioning Procedures: Tesla

Posted on 21 September 2022

Ask I-CAR receives many technical inquiries referring to sectioning. The collision repair industry wants to know where can you section, does the OEM have a sectioning procedure, and where can I find the sectioning procedure? Most OEMs allow sectioning to outer body panels and the front and rear rails. Sectioning reinforcements is not as common, as most reinforcements are replaced at factory seams.

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Body Construction And Material Repair Guidelines: Tesla

Posted on 18 August 2022

What is the MPa of the front lower rail? What is the outer uniside made of: steel, aluminum, or composite? Can heat be used to straighten or is it cold straightening only? What are the repair limitations? These are just some of the questions that the RTS team fields on a daily basis.

As we know, today’s vehicles can be constructed from a wide variety of materials. Knowing if the OEM provides information on body construction materials and repair guidelines is a crucial step in providing a complete, safe, and quality repair. Let’s see what Tesla has to say.

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Non-SRS Wiring Repairs: Tesla - UPDATE

Posted on 25 July 2022

What is a non-SRS wiring repair? It is the repairing of an electrical component that is not part of the supplemental restraints system circuit (usually identified by yellow wire looms). As technology increases on vehicles, so does the number of components that utilize electricity. Many of the sensors and modules are becoming smarter and more sensitive. If the wire is too long, the wrong gauge, or spliced in the wrong location, it can cause malfunctions in the components that it’s powering. Many OEMs have different restrictions and guidelines for repairing wiring that does not control SRS components. On the other hand, there are OEMs that don’t allow wiring repairs at all, so full harness replacement is the only option.

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Corrosion Protection Guidelines: Tesla

Posted on 30 June 2022

A key factor in collision repair is making long-lasting repairs. When a vehicle is repaired, many areas of corrosion protection are disturbed. This creates corrosion hot spots that left untreated will lead to corrosion and potentially a repair failure. However, there are certain precautions that can be taken to safely and properly restore the corrosion protection, throughout the repair process. OEMs often give specifications on restoring corrosion protection. These specifications generally include seam sealers, adhesives, foam fillers, and cavity waxes. Let's take a look at what Tesla says.

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Weld-Through Primer Guidelines: Tesla - UPDATE

Posted on 24 June 2022

Weld-through primers are generally a zinc-based product that are applied to the mating surfaces prior to welding. Corroding zinc forms zinc oxide which protects the steel. This is called sacrificial corrosion. For a quality weld to be made it’s required that the weld-through primer be removed from the direct weld zone before welding the joint when GMA welding. Many OEMs have a position on when and how to use weld-through primer or when it shouldn’t be utilized. Let’s see what Tesla recommends and where this information can be found.

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Refinishing Park Assist Sensors: Tesla

Posted on 15 June 2022

Park assist sensors are part of the park assist system, just one of many advanced driver assistance systems (ADAS) found on vehicles today. Damaged sensors are typically replaced and may require painting to match the vehicle. Vehicle makers often provide information on the painting of new sensors. Some vehicle makers do not recommend refinishing sensors with minor finish damage because excessive paint thickness may adversely affect the operation of the park assist system. However, other vehicle makers allow refinishing and provide guidelines. Let’s see what Tesla has to say.

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Tesla High-Voltage Technician Levels

Posted on 15 April 2022

As electric-only, hybrid, and fuel cell electric vehicles are increasing in sales, they are becoming more commonplace in repair facilities. Along with the unique powertrains that come with these vehicles, also comes unique safety concerns. Regardless of vehicle maker, high-voltage (HV) systems pose a threat of injury or death if not handled properly. Only personnel with the proper training, PPE, tools, equipment, and service information should perform work on the HV systems.

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Locating OEM-Approved HV Tools: Tesla

Posted on 18 March 2022

When researching procedures for disabling a high-voltage (HV) vehicle, you may notice that many of the procedures require the use of specific tools. Some of them are OEM-specific tools or scan tools. Often identifying and locating where to purchase these specific tools can be difficult.

The RTS team is researching how to find these tools to make it easier for technicians performing these tasks. As we research the location of these special tools, we are compiling the information in a series of OEM-specific articles.

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OEM Emergency Response Guides: Tesla

Posted on 4 August 2021

Are you looking for OEM emergency response guides (ERGs)? The Repairability Technical Support (RTS) team has located these guides and either houses them on the RTS website, provides links to webpages that house them, or provides articles with instructions on how to locate them.

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Rivet Guns: Does My Shop Need Them?

Posted on 23 July 2021

When performing collision repairs, there are more attachment methods available than ever before. OEMs specify which attachment methods are recommended or required. If a method is not listed as an option, it should not be used.

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Steel Spot And Plug Weld Nugget Size: Tesla - UPDATE

Posted on 8 June 2021

Did you know that some OEMs specify nugget size for spot and plug welds? This information is typically found within vehicle-specific repair procedures or can be found under general welding guidelines. Let’s see what Tesla has to say.

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OEM Emergency Response Guides

Posted on 25 February 2021

Are you looking for OEM emergency response guides (ERGs)? The Repairability Technical Support (RTS) team has located these guides and either houses them on the RTS website, provides links to webpages that house them, or provides articles with instructions on how to locate them.

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Who Requires Or Recommends MIG Brazing? UPDATE

Posted on 25 November 2020

In Europe, MIG brazing has been required or recommended on a widespread basis for several years. In the U.S., MIG brazing is not as common but is becoming more prevalent. As the RTS team is researching MIG brazing information, we are putting together a series of articles that identify OEM-specific MIG brazing recommendations and requirements for vehicles in the U.S.

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Additional Calibration Requirements: Tesla

Posted on 10 November 2020

The addition of the OEM Calibration Requirements Search to the RTS portal was a big step for the collision industry. While this new feature has been well received, there has been some confusion about what is included in the search tool. The OEM Calibration Requirements Search is designed to provide information on the calibration requirements that are needed for vehicles equipped with advanced driver assistance systems (ADAS). This includes systems such as adaptive cruise control, lane keep assist, and collision braking.

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Step-By-Step: Accessing Tesla Repair Information

Posted on 5 May 2020

Per your requests, we are adding step-by-step instructions on how to access the vehicle maker repair information to complement our how-to-videos on the OEM Information pages. Easily reference this article by clicking the link under the video on the Tesla OEM Information page.

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Collision Information Website Access: Tesla

Posted on 5 May 2020

Why do I need a subscription to an OEM website if I have full subscription access to the I-CAR Repairability Technical Support (RTS) portal? This is a question received on a regular basis through Ask I-CAR. Let’s take a look at why and how to purchase an OEM subscription.

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Bumper Cover Repair With ADAS: Tesla

Posted on 28 April 2020

A simple bumper repair on a modern vehicle may not be as simple as it seems. New technologies like blind spot monitoring, adaptive cruise control, and other advanced driver assistance systems (ADAS) utilize sensors behind the bumper covers. The ability for these sensors to be able to see clearly, normally requires special caution when considering a bumper repair. Many OEMs have different levels of warnings when it comes to repairing bumper covers with ADAS. So, what does Tesla say on the subject?

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Where Do I Find Other Types Of Information In Tesla?

Posted on 9 April 2020

Navigating OEM websites can be challenging when searching for collision repair procedures, especially as no two OEM websites are alike. What happens when you need to find other types of repair information, such as, "What needs to be inspected after a supplemental restraints system (SRS) deployment?", or "Does the tire pressure monitoring system (TPMS) require a scan tool or specialty tool?" Let's take a closer look at the Tesla website.

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ADAS, Calibration, And Scanning Article Hotspot

Posted on 14 January 2019

Since advanced driver assistance systems (ADAS), scanning, and calibration first started becoming relevant, members of the collision repair industry have required as much knowledge as possible on these subjects. I-CAR’s Repairability Technical Support (RTS) team continues to be on the leading edge of research and education. Our goal is to help communicate information to the industry, and a great way to do this is through Collision Repair News articles.

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Locating ADAS Information: Tesla

Posted on 16 October 2018

As a collision repair technician, there is one part of a service manual that houses all of the information you would ever need…right? This is not the case with modern vehicles. You may be required to look in numerous manuals to find the information required to safely repair the vehicle.

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Tesla: Using Flow Form Rivets

Posted on 1 March 2018

Tesla covers flow form rivets in the vehicle-specific Tesla Collision Repair Procedures ➤ Approved Parts, Tools, And Supplies ➤ Using Flow Form Rivets. The document covers when to use flow form rivets, how to choose which rivet to use (along with part numbers), and how to prepare the panels for installation.

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Tesla Glass Replacement Requirements

Posted on 10 November 2017

The role of the windshield is a lot more complex than simply allowing a view of the road ahead. It is considered a structural part of the vehicle as it contributes to the strength of the roof and A-pillars. The windshield helps to manage collision energy and has become an integral part of several advanced safety systems.

It is commonly asked, "What is required when replacing a windshield?" With this question in mind, we will be presenting a series of articles that highlight some of the requirements from the various OEMs. As always, it is important to read through each vehicle-specific procedure to ensure a complete, safe, and quality repair.

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Repairer Driven News: Preparing for Mixed Materials

Posted on 19 October 2017

With the growing demand for fuel efficiency, the use of mixed materials has and will continue to increase. A recent article by Repairer Driven News (RDN) titled, "Auto Body Shops Should Heed Mixed-Material, Welding Lessons from Automotive News Tesla Report," which talks about future material use and attachment. Let’s take a look at this article.

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What’s A Tesla Shotgun Outer Assembly?

Posted on 12 September 2017

When it comes to repair information, vehicle makers use a wide variety of terminology for replacement parts. All of the different names can be confusing, especially when repairing a variety of vehicle makes and models.

Continue Reading...


Always Follow Vehicle Maker Procedures

Posted on 7 July 2016

We often receive Ask I-CAR inquiries asking: “what does I-CAR recommend?” Many times these questions are in regards to sectioning, straightening, or part replacement/attachment methods. Our first response is always:

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Restraints Wiring Repairs

Posted on 23 May 2016

Over the past few months, we've been sharing OEM position statements on restraints wiring repairs. Now we're bringing them all together in one place for easy reference.

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Making Automatic Emergency Braking (AEB) A Standard Feature

Posted on 24 September 2015

A group of vehicle makers got together recently and discussed the future of automatic emergency braking (AEB) technology in their vehicles. This feature is designed to reduce the severity and frequency of collisions; but no matter how good it is, it will never prevent all accidents from happening. So what do you need to know in order to repair vehicles with AEB, and how do you know the system is functioning properly?

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Weld-Through Primer Requirements On The OEM Technical Information Matrix

Posted on 28 August 2014

Let's continue our breakdown of the columns in the OEM Technical Information Matrix. The eighth column calls out if the vehicle maker requires the use of weld-through primer on flanges in preparation for welding.

Continue Reading...


Collision Repair Attachment Methods, Description, And Equipment Requirements Information On The OEM Technical Information Matrix

Posted on 13 August 2014

Let's continue our breakdown of the columns in the OEM Technical Information Matrix. The seventh column calls out if the vehicle maker has information in regard to the recommended attachment method and the equipment required for complete, quality, and safe repairs.

Continue Reading...


Is There a Procedure for Disassembling a Service Assembly?

Posted on 19 June 2014

The fourth column in the OEM Technical Information Matrix: Partial Service Part/Assembly Replacement Procedures at Factory Seams, can get a little tricky without further clarification. For the most part, this is a column that I-CAR is still researching published OEM information to get the answers to. The question is: Does the vehicle maker have procedures for replacing a partial service part or assembly at factory seams?

Continue Reading...


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